I have 18 years of work experience handling equipment and plant activities at Hydrogen Plant and Fatty Alcohol-Fractionation Plant Oleochemicals. From plant erection, commissioning, catalyst activities and finally gaining commercial running, Startup-Shutdown-Emergency.

Professional Career

• Supervisor              2009 – Present
• DCS operator         2007 – 2009
• Field Operator        2005 – 2009

• Safety and Environment awareness
• Participating to ERT member in emergency cases.
• Participating in risk assignment, safety toolbox meeting and issuing safety work permit for operation, maintenance and contractors.
• Fully versed with various safety training programs like PTW (Permit to Work ), LOTO (Lock Out & Tag Out for Isolation), Confined Space Entry Permit, JSA ( Job Safety Analysis ), Root Cause Analysis, HAZOP/LOPA, PSM ( Process Safety Management) Training, MOC (Management of Change ) Process, Fire Fighting, Gas Detector (iTX,Draggers etc ), etc.
• Training about BFF ( Basic Fire Fighting ) , FA (First Aid ), Emergency Response, Spill Response, PPE (Personal Protective Equipment) and Leadership training course conducted by the experts.

Key Skills

• Good English communication skills.
• Project and Commissioning Hydrogen Plant (methanol reformer MAHLER) on 2010
• Production Supervisor for fatty alcohol & fractionation Oleochemicals and Hydrogen Production Plant on June 2009 – present
• DCS operator DeltaV and for fatty alcohol & fractionation Oleochemicals and Hydrogen Production Plant on April 2007 –  June 2009
• Commissioning fatty alcohol & fractionation Oleochemicals and Hydrogen Production Plant contribute as a field operator on October 2005 – April 2007
• Good knowledge on DCS operations of Centum XL YOKOGAWA CS 3000 and DELTAV ENGLAND DCS.
• Actively participated in Pre-Commissioning and Commissioning, Start-up & Shut down (emergency and annually), problem solving of Fatty alcohol and fractionation Oleochemicals and Hydrogen Production Plant and Tank Farm Operations.
• Actively participated in annual Catalyst Hydrogen and Hydrogenation plant. In preparation-reservation catalyst, loading-unloading, reduction-oxidation.

Duties and responsibilities during Commissioning

• Assist the project engineer in checking a monitoring the contractor job during plant erection, to ensure plant in accordance with the piping and instrumentation diagram.
• Monitoring and record the contractor’s job for: Chemicals and mechanical cleaning, loading catalyst (hydrogen reactor, PSA, Hydrogenation reactor, polishing reactor), hydro test, pressure and vacuum test.
• Monitoring and recording personnel mechanic to install internal column (demister, distributor, collector, chimney tray, sieve tray, bubble cap tray, valve tray, structure and random packing).
• Conduct: Water flushing, air blowing, steam flushing, pressure test, and vacuum test.
• Assist instrument personnel: loop test and simulation trip setting.
• Field operator commissioning equipment, include : Centrifugal compressor, vacuum System, (Centrifugal – Rot jet – Piston – Diaphragm – Dosing – multistage plunger) Pump, Pressure Swing Adsorption and Burner PLC
• Operator witness Test and Calibration Instrument Equipment. Include: Safety Valve, Transmitter (level, pressure, temperature) and Control Valve. (March 2006)
• Operator witness for Commissioning activities to set up all condition and parameter for normal running.
• Starting April, 2007 plant was successfully commissioned, guarantee run on product specs and now status plant on commercial running.
• Successfully project – pre commissioning – normal running for hydrogen production plant (MAHLER), conduct as Production Supervisor.
• Started from March 2007 until now (annually shutdown) successfully Catalyst CuZn activities (loading – Reduction – Oxidation – unloading) in Hydrogen production reactor and Hydrogenation Reactor, conduct as field operator, DCS and Production Supervisor.

Computer Skills

• I am fully versed with CENTUM XL YOKOGAWA and DELTAV  DCS Operations. I have operating experience of different types of automatic control system i.e. cascade control, multivariable control system, programmable logic control (PLC) system, Interlock system, process data histories, PI system (trends and calculations ) & Process net. Very well in windows, word, Excel, PowerPoint, Email, Internet, Making reports- files-documentation, LIMS (Laboratory Information Management System), SAP (notification and inventory requisitions).

Equipment Handling

• COMPRESSOR

Single Stage Centrifugal (Turbo Compressor) Atlas Copco capacity 35KKg/h

• FURNACE SECTION

Hot oil burner: type hot oil tube with methanol and gas fuel

• ROTATING EQUIPMENT

Centrifugal Pump: Roto-jet pump (high-pressure pitot tube), Sundyne pump, high-speed gear drive,

Ordinary centrifugal pump

Reciprocating Pump: Simplex and triplex Plunger Pump, Diaphragm Pump & Dosing pump,

Vacuum Pump        : Roots Pump and screw pump

• REACTOR SECTION

Hydrogen Plant (Methanol cracker reactor vapor phase), Esterification reactor liquid phase, Hydrogenation reactor vapor phase, Ester removal reactor liquid phase, Ester recovery reactor liquid phase and Polishing reactor liquid phase.

• VACUUM DISTILLATION & FRACTIONATION

Vacuum column unit with internal structure packing, vacuum ejector, and hotwell

• ADSORBENTS and CATALYST

Pressure swing adsorption H2 production (PSA unit) 4 bed.

CuZN catalyst for Hydrogen Plant and Hydrogenation plant.

• Plants experience a Hydrogen plant
• Catalytic reactor methanol reformer (CuZn) ,high pressure (45 barg and 30 barg)
• Esterification plant, Reactive distillation column, resin catalyst handling system.
• Hydrogenation plant, Catalytic reactor CuZn vapor phase with vaporizer (39 barg, 220oC)
• Refining and Fractionation of the fatty alcohol plant
• Include the ester removal reactor and ester recovery reactor

Company Profile

ECOGREEN OLEOCHEMICALS Batam, Indonesia (October 2005 until present)

Ecogreen Oleochemicals is an Oleochemicals industry in Batam, Indonesia. The main product such as: Fatty alcohol and glycerin. Ecogreen  Oleochemicals has continues improvements by developing plant for fatty alcohol product DAVY plant with capacity 50.000 Tpy, by using Kvaerner Process Technology Ltd. (formerly Davy Process Technology) and Reformer plant using Axsia Howmar Ltd and MAHLER technology. The other plant use Lurgi  Gmbh Technology with capacity 35.000 tpy.

Job Specification

Production Supervisor

Fatty alcohol & fractionation Oleochemicals and Hydrogen Production Plant

PT. Ecogreen Oleochemicals Batam Plant

(June 2009 – present)

DCS

Fatty alcohol & fractionation Oleochemicals and Hydrogen Production Plant

PT. Ecogreen Oleochemicals Batam Plant

(April 2007 – June 2009)

Field Operator

Fatty alcohol & fractionation Oleochemicals and Hydrogen Production Plant

PT. Ecogreen Oleochemicals Batam Plant

(October 2005 – April 2007)

Duties and responsibilities

• Start-up and shutdown process plant refers tothe  work instruction.
• Ensuring that SHE rules and regulation in the process field and CR area.
• Regularly conduct self self-safety audit and safety toolbox meeting.
• Issuing Vehicle Entry Permit, Safe Work Permit and Confined Space Entry Permit for contractors and maintenance.
• Coordinating activities between DCS and field operators.
• Ensuring that the production plant activity is effectively executed on shift.
• Ensuring the process production and equipment in normal condition
• Correcting and responding pto roblems affecting process conditions as per operating principle and theory.
• Responding to hazardous conditions of plant operation, equipment, incident and emergencies.
• Regularly making reports and meeting with the Superintendent and manager.
• Exchanging information on process conditions at shift handover

Duties and responsibilities

• Start-up and shutdown process plants refer to work instructions.
• Responsible to all Control Room (DCS) activities.
• Communicating and coordinating team members (field operators).
• Operating, achieving and maintaining optimal operation parameters.
• Correcting the problem affecting process conditions as operating principles.
• Reporting and responding to hazardous conditions of plant operation, incidents and emergencies.
• Compiles shift report and deviations to the supervisor.
• Regularly conduct a self-safety audit.
• Exchanges information on process conditions at shift handover.

Duties and responsibilities

• The start-up and shutdown process of plants refers to the work instruction.
• Responsible for all field plant activities.
• Monitoring and ensuring safe operation of the plant and equipment. Solve problems or take corrective actions when necessary.
• Reporting and responding to hazardous conditions of plant operation, equipment, incidents,s and emergencies.
• Compiles field data sheets, shift reports, and deviations to the supervisor.
• Take a sample (gas & liquid) and bring it to the laboratory for analysis
• Participating to ERT member in emergency cases
• Regularly conducted self self-safety audit
• Exchanges information on process conditions at shift handover

Training attended

• Basic of Safety and Personal Protective Equipment on November 2005
• Basic of Engineering            : Principal Heat Exchanger, Distillation Column, Pumps, Piping, Valve, Safety and Instrumentation System on November 2005
• Basic of Utility Section         : Cooling water system, Tempered water system, Plant air, Instrument air and Nitrogen production, Steam boiler and Oil Thermal Heater system on December 2005
• Basic of DAVY Technology:  Fatty Alcohol and Fractionation Plant, Axsia Hydrogen Plant, PSA,
• Burner Management and Hydrogen Reactor on December 2005
• Basic of MAHLER Hydrogen Plant: PSA 4 bed System, Burner Management and Hydrogen Reactor on January 2010
• Training Fire Drill at PT. Pertamina – Tanjung Uban Installation on March 2008 Subject of Fire Drill : Pit Fire, Fire Screen, Tower Fire, Pipe leak and Flange Fire, Boiler Fire, Pump Fire, Knock Out Drum Fire
• Supervisory and Leadership management on June 2009